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October 21, 2023

How to improve the accuracy and precision of tungsten alloy precision machining workpieces?

Tungsten Alloy is a metal material with high hardness and high melting point, which has good mechanical properties and wear resistance. Tungsten alloy precision machining workpieces are mainly used in mold manufacturing, precision mechanical manufacturing, aerospace, and other high-end fields. How to improve the accuracy and precision of tungsten alloy precision machining workpieces? In order to improve the accuracy and precision of the product, it is necessary to optimize and adjust the materials, processing technology, and equipment, and strictly control each link. The editor of tungsten alloy manufacturers will discuss these aspects in detail below.

1. Material selection:
The material selection of tungsten alloy precision machining workpiece is very important, which directly affects the quality and performance of the product. When selecting materials, comprehensive consideration should be given to processing requirements, usage environment, and product requirements. Suitable materials should have characteristics such as high strength, high hardness, low thermal expansion coefficient, good corrosion resistance, and excellent thermal conductivity. At the same time, attention should also be paid to the uniformity and stability of the material to avoid product deformation or other quality issues caused by internal defects or unevenness of the material.Tungsten Alloy Ring

2. Processing technology:
Reasonable processing technology is the key to improving the accuracy and precision of tungsten alloy precision machined parts. Firstly, it is necessary to determine appropriate processing methods based on the complexity of the product's shape, size, and process requirements, such as turning, grinding, milling, wire drawing, etc. Secondly, it is necessary to optimize the selection and design of tools and equipment such as cutting tools, grinding tools, and fixtures to ensure that they can meet the machining accuracy requirements. During the machining process, it is necessary to strictly control various machining parameters, including cutting speed, feed rate, cutting depth, etc., to ensure the dimensional accuracy and surface quality of the product. In addition, appropriate heat treatment processes such as annealing, quenching, and solution treatment should be selected based on the characteristics and requirements of the product to improve its strength and hardness.
Tungsten alloy
3. Device selection:
High precision equipment is an important guarantee for ensuring the accuracy and precision of tungsten alloy precision machined parts. Firstly, high-precision processing equipment should be selected, such as high-precision CNC lathes, CNC grinders, CNC milling machines, etc., to ensure the dimensional and shape accuracy of the product. Secondly, attention should be paid to the stability and stiffness of the equipment to reduce the impact of vibration and deformation on product accuracy. At the same time, attention should be paid to the maintenance and upkeep of the equipment, and key components of the equipment should be adjusted and replaced in a timely manner to ensure normal operation and efficient and stable processing accuracy of the equipment.Tungsten Alloy Tip
4. Quality control:
Strict quality control is an important means to improve the accuracy and precision of tungsten alloy precision machined parts. In terms of quality control, strict inspection should be carried out on each incoming material from the acceptance of raw materials, to ensure that the quality and performance of the materials meet the requirements. During the processing process, intermediate inspection and ZUI final inspection are required to detect and measure the size, shape, and surface quality of the product. For non-conforming products, timely processing and traceability should be carried out to prevent them from entering the next process or leaving the factory. In addition, it is necessary to establish a sound quality management system, implement quality management systems such as ISO9001, conduct quality training, and improve employees' quality awareness and technical capabilities.Tungsten Alloy Counterweight Fittings

In summary, the accuracy and precision of tungsten alloy precision machining workpieces depend on multiple comprehensive factors such as materials, processing technology, equipment, and quality control. By means of reasonable selection of materials, optimization of processing technology, selection of high-precision equipment, and strict quality control, the accuracy and precision of products can be effectively improved to meet the needs of different industries for high-precision products.
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